| FuelCell
Works News -Supplemental
July
22 th 2002
GM'S
HIGH-TECH REVOLUTION;.. GM IS PREDICTING VEHICLES RUNNING ON PURE HYDROGEN
WILL FORM A LARGE PARTOF ITS PASSENGER FLEET BY THE END OF THE DECADE .
Source: Sun Media Corporation
When it comes to passenger vehicles being powered by hydrogen fuel cells,
I qualify as a
skeptic. For one thing, I have long doubted fuel cell technology can be
miniaturized
economically to fit anything smaller than commercial truck or bus applications.
Ho hum, I said when General Motors introduced AUTOnomy, the most radical
concept car
ever, at last year's Detroit auto show. Yeah, yeah, a platform that uses
small electric motors
to power each wheel, with power coming from a miniature hydrogen fuel cell.
How nice.
Maybe in your lifetime, Buck Rogers, but not in mine.
However, those doubts were forced to undergo a serious re-think after a
trip to General
Motors' proving grounds in Michigan last month. And although I still remain
dubious about cost
effectiveness and the infrastructure systems needed for alternate fuel
delivery, my mind is
much more open. For not only did I see GM's fuel cell technology at work,
I got to drive an
Opel Zafira minivan powered by hydrogen.
The international scope of GM's alternate fuel program is seen in the fact
I was in Michigan
driving a German minivan with California plates, while listening to a French
engineer.
GM is talking big about its fuel cell research, predicting vehicles running
on pure hydrogen
will form a large part of its passenger fleet by the end of the decade.
"We are at the brink of a revolution so dramatic it will reinvent the automobile,"
GM president
and CEO Rick Wagoner said in a press release.
After driving the Opel, I am less disinclined to disagree.
As one of the projects engineers explained it to me, this Opel uses GM's
Generation II fuel
cell. They're already working on Gen III, which will be two-thirds the
size of Gen II, with Gen
IV expected to be half that.
From the outside, the Opel looks like any other minivan, but slide behind
the driver seat and
you begin to see the differences. The motor still turns on and off with
a key, but there the
similarities end. For starters, there's no transmission and no gear selector,
just a lever with
an arrow pointing forward, another pointing back and the standard P position
-- for park -- in
the middle.
I am asked to keep it under 70 km/h on the test circuit, but it's difficult
because it wants to go
faster. And it's quiet until you slow down to a stop. Then, the Opel whines
like a jet aircraft
pulling up to the gate.
I also got to drive two other vehicles that have moved far beyond the concept
stage to the
point where they're now production prototypes. Both of them are trucks,
because that's
where, in the philosophy of Tom Stephens, group vice-president of GM Powertrain,
you get
"the biggest bang for the buck." It's a phrase you hear repeated everywhere
around here,
and it simply means that since U.S. federal fuel economy requirements are
tougher for trucks
than passenger cars, even the smallest improvement to one component of
your truck fleet
pays big dividends.
So I find myself behind the wheel of full-size pickup equipped with a Vortec
V-8 and GM's
Displacement on Demand system. Scott Fosgard, director of GM Advanced Technology,
tells
me it will increase fuel economy by 8% based on EPA test procedures and
by up to 25% in
certain real world driving situations -- without sacrificing performance.
The Vortec engine always starts using all eight cylinders, but the electronic
powertrain
control module helps it work smarter by using only half of the engine's
cylinders when loads
are light (during most normal driving conditions). Yes, GM tried something
like this before with
Cadillac's 8-6-4 engine, but computers then couldn't deliver performance
to match the
concept. Today's microprocessors are fast enough to make Displacement on
Demand work.
I drove a truck with this technology in real world traffic just outside
GM's proving grounds,
and if it hadn't been for indicator lights on the dash telling me which
mode I was in, I'd never
have known. It's that smooth. In heavy traffic, shifts back and forth between
4- and
8-cylinder operation are constant -- and seamless. And anyone who tells
you he can feel
when the shifts take place is lying.
Displacement on Demand will be available on GM full-size pickups in 2004,
with plans to
produce 150,000 of these units in the first year and to have about 1.5
million of them on the
road by 2007.
More high-tech stuff will also by found under the hoods of some GMC and
Chevy pickups in
the next few years. I also drove one of GM's Parallel Hybrid Truck prototypes
-- a Chevy
Silverado equipped with an electric motor as well as the standard issue
V-8.
This is GM's idea of a hybrid vehicle, and it differs from the approach
taken by either Honda
or Toyota, the only manufacturers already offering hybrid cars for sale
in North America.
Honda's Civic and Insight operate on small- displacement gasoline engines,
using electric
motors for added boost. Because the electric motor also acts as a flywheel,
the gasoline
engine can be shut down -- at traffic lights, for instance -- and immediately
and automatically
relit when the light turns green.
Toyota's technology takes a different approach, using a 44-hp electric
motor to run the Prius
sedan at low speeds. When more power is required, a 1.5-litre gasoline
engine kicks in. The
Prius can operate on either motor, or both at the same time. Batteries
for the Honda and
Toyota hybrids are continuously recharged through means such as regenerative
braking.
There's never a need to plug in these cars at night.
GM is using full-size pickups for its first commercial hybrid application
for all the same
reasons Displacement on Demand will also debut in a truck.
Unlike Honda or Toyota, though, GM's hybrid pickup doesn't use its electric
motor for power.
The truck operates full time under V-8 power, but the gas engine shuts
down when the
vehicle comes to a stop. The electric motor then kicks in to keep all the
electrical systems
running -- radio, air conditioning. etc. -- and then power is seamlessly
switched back to the
gas engine when you press the accelerator. Depending on traffic situations,
GM foresees
fuel savings of up to 15%.
Although technology like Displacement on Demand and the Parallel Hybrid
Truck can be made
to work today, it's really stop-gap science on the road from fossil fuel-burning
internal
combustion engines to clean electric motors powered by hydrogen fuel cells.
I'm still skeptical GM can meet its target of having personal fuel cell
vehicles in dealer
showrooms by the end of the decade, but I'd no longer risk my daughter's
university
education by betting against it. And I sure hope it happens.
Maybe AUTOnomy, with its idea of removable bodies, reconfigurable seating,
drive-by-wire
controls and small electric motors turning each wheel on fuel cell power
really is the car of
the future and not just an auto show gimmick.
The automobile, as we know it, has been around for more than 100 years
-- simply an
outgrowth of the carriage making industry that Ransom E. Olds and Henry
Ford could still
understand today. Maybe it's about damn time somebody reinvented it.
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