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OGS and State Officials Unveil New 200-kilowatt Fuel Cell at the Perry B. Duryea, Jr. State Office Building in Hauppauge

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Paul Larrabee of OGS stands at the podium. On hand were, from left, Sen. John Flanagan; Richard Kessel of NYPA and at far right is Kevin Law of LIPA.

ALBANY, NY– Officials from the New York State Office of General Services the New York Power Authority (NYPA), Long Island Power Authority (LIPA), and State Senate gathered at the Perry B. Duryea, Jr. State Office Building in Hauppauge to unveil a new 200-kilowatt fuel cell on June 12. This represents the final phase of the multi-year energy efficiency investment plan at the State Office Building, which hosts 16 state agencies.

The state-of-the-art fuel cell will generate 1.6 million kilowatt hours of renewable electricity per year, about 25 percent of the building’s electricity requirements. Its output is equivalent to the electricity needed to power the homes of more than 200 families. Operation of the fuel cell greatly reduces the carbon footprint of the 34-year old facility.

In addition, a 500-kilowatt peak load generator has been installed to further reduce the facility’s energy usage as well as provide backup power in case of an electrical outage. The combination of the fuel cell and generator reclaims 900,000 British Thermal Units (BTUs) of thermal energy hourly to be utilized in the building. The system is projected to yield utility cost avoidance in excess of $267,000 annually.

June 15, 2009 - 4:46 PM No Comments

Fuel-cell maker didn’t choose site by accident

The relationship among the Silicon Valley founder of Bloom Energy, a former colleague – now at the University of Tennessee – and a couple of Tennessee legislators with Chattanooga ties could portend the arrival of another clean energy manufacturer to the state.

Bloom Energy’s notoriously tight-lipped CEO KR Sridhar announced in May with a cryptic single sentence that the company would install in Chattanooga its latest iteration of the fuel cell technology the company has been developing for electricity production.

The 100-kilowatt system will be at the Electric Power Board’s headquarters in Chattanooga and will be close to a final version that Bloom Energy plans to introduce in the broader market later this year, Sridhar said at the Tennessee Valley Corridor Summit, which was held in late May.

The technology, which can burn on a number of different fuels from natural gas to biomass, has been heralded as a breakthrough in power generation that could potentially, as Sridhar puts it, “democratize” the electric grid. The individual units, which burn with no or reduced emissions depending on the fuel, promise to be more efficient than existing generation technology and affordable enough to replace traditional sources of power at a home or business level, he says.

The Chattanooga testing project is getting a plug of federal funding, and Rep. Zach Wamp, R-Tenn said at the summit that he had been cultivating a relationship with Sridhar since the early years of the Summit meetings, which he began coordinating more than a decade ago.

“Wamp and (former Chattanooga mayor, now Tennessee Sen. Bob) Corker were the ones that smelled it out,” says Joe Ferguson, former director and now head of special projects for Chattanooga’s Enterprise Center, an economic development organization.

Ferguson also credits Henry McDonald, a former colleague of Sridhar’s at NASA who now holds a chair of excellence at the University of Tennessee-Chattanooga’s National Center for Computational Engineering or SimCenter, as a crucial connection in drawing Bloom Energy’s attention. Two years ago, Bloom Energy installed a 5-kilowatt test system at the center. And federal funding for the Electric Power Board installation will come through the SimCenter, which will help carry out analysis of the system, according to board spokeswoman Lacie Newton.

“EPB will contribute up to $100,000 to cover installation costs particular to the site, as well as operational costs,” she said. The official testing period is one year, but the equipment may stay in operation up to five years depending on the results.

The demos may be cool, but what city proponents are really hoping for is that Sridhar ultimately will announce plans to set up a manufacturing site in the Southeastern corner of the state.

“Obviously, it’s not this year, it’s not next year, it’s a couple of years away,” Ferguson says.

While the company could potentially be a competitor to traditional power providers, TVA is nonetheless interested in seeing the technology in action and analyzing the data collected from the new system.

“We have to figure out what are the issues you have to get around,” says Joe Hoagland, TVA vice president for environmental science, technology and policy. “Reliability has been a problem (with fuel cells),” along with cost.

Because the EPB system will operate on natural gas, “the other concern is that you don’t get away from the price volatility associated with natural gas,” Hoaglund says. “I think in the long run what you’ll have to end up having is a combination of Bloom Energy technology and other power sources.”

For its part, TVA is investing its capital dollars in nuclear power by revamping one partially-completed plant while eyeing another refurbishment or new construction project.

Time will tell whether the Tennessee Valley will one day be home to both.

Larisa Brass is a contributing writer to the Greater Knoxville Business Journal.

June 15, 2009 - 4:32 PM No Comments

NGK’S New Fuel Cell Offers Improved Energy Effeciency

NAGOYA – Japan’s NGK Insulators Ltd. (TSE:5333) announced Thursday that it has developed one of the world’s most energy-efficient solid oxide fuel cells.

Solid oxide fuel cells to date have had energy efficiencies of 55-60 per cent at the most, but NGK’s offering boasts a rate of 63 per cent. The cells operate at 800 C and generate 700 watts. Fuel utilization is also a high 90 per cent. The company aims to have a practical version available for commercial facilities in three to four years.

NGK developed a way to ensure that the gas fuel is distributed evenly throughout the entire cell. A leading oil refiner is currently testing its power output.

Since the cells are designed to run continuously, NGK initially anticipates demand from convenience stores, shopping centers and other businesses that operate around the clock. Afterwards, it hopes to sell the cells for use in homes.

June 15, 2009 - 10:44 AM No Comments

Nanowires may lead to better fuel cells

The creation of long platinum nanowires at the University of Rochester could soon lead to the development of commercially viable fuel cells.

Described in a paper published today in the journal Nano Letters, the new wires should provide significant increases in both the longevity and efficiency of fuel cells, which have until now been used largely for such exotic purposes as powering spacecraft. Nanowire enhanced fuel cells could power many types of vehicles, helping reduce the use of petroleum fuels for transportation, according to lead author James C. M. Li, professor of mechanical engineering at the University of Rochester.

“People have been working on developing fuel cells for decades. But the technology is still not being commercialized,” says Li. “Platinum is expensive, and the standard approach for using it in fuel cells is far from ideal. These nanowires are a key step toward better solutions.”

Electron microscope view of platinum nanowires with beads.

Electron microscope view of platinum nanowires without beads

Electron microscope view of platinum nanowires without beads

The platinum nanowires produced by Li and his graduate student Jianglan Shui are roughly ten nanometers in diameter and also centimeters in length—long enough to create the first self-supporting “web” of pure platinum that can serve as an electrode in a fuel cell.

Much shorter nanowires have already been used in a variety of technologies, such as nanocomputers and nanoscale sensors. By a process known as electrospinning—a technique used to produce long, ultra-thin solid fibers—Li and Shui were able to create platinum nanowires that are thousands of times longer than any previous such wires.

“Our ultimate purpose is to make free-standing fuel cell catalysts from these nanowires,” says Li.

Within a fuel cell the catalyst facilitates the reaction of hydrogen and oxygen, splitting compressed hydrogen fuel into electrons and acidic hydrogen ions.

Electrons are then routed through an external circuit to supply power, while the hydrogen ions combine with electrons and oxygen to form the “waste” product, typically liquid or vaporous water.

Platinum has been the primary material used in making fuel cell catalysts because of its ability to withstand the harsh acidic environment inside the fuel cell. Its energy efficiency is also substantially greater than that of cheaper metals like nickel.

Prior efforts in making catalysts have relied heavily on platinum nanoparticles in order to maximize the exposed surface area of platinum. The basic idea is simple: The greater the surface area, the greater the efficiency. Li cites two main problems with the nanoparticle approach, both linked to the high cost of platinum.

First, individual particles, despite being solid, can touch one another and merge through the process of surface diffusion, combining to reduce their total surface area and energy. As surface area decreases, so too does the rate of catalysis inside the fuel cell.

Second, nanoparticles require a carbon support structure to hold them in place. Unfortunately, platinum particles do not attach particularly well to these structures, and carbon is subject to oxidization, and thus degradation. As the carbon oxidizes over time, more and more particles become dislodged and are permanently lost.

Li’s nanowires avoid these problems completely.

With platinum arranged into a series of centimeter long, flexible, and uniformly thin wires, the particles comprising them are fixed in place and need no additional support. Platinum will no longer be lost during normal fuel cell operation.

“The reason people have not come to nanowires before is that it’s very hard to make them,” says Li. “The parameters affecting the morphology of the wires are complex. And when they are not sufficiently long, they behave the same as nanoparticles.”

One of the key challenges Li and Shui managed to overcome was reducing the formation of platinum beads along the nanowires. Without optimal conditions, instead of a relatively smooth wire, you end up with what looks more like a series of interspersed beads on a necklace. Such bunching together of platinum particles is another case of unutilized surface area.

“With platinum being so costly, it’s quite important that none of it goes to waste when making a fuel cell,” says Li. “We studied five variables that affect bead formation and we finally got it—nanowires that are almost bead free.”

His current objective is to further optimize laboratory conditions to obtain fewer beads and even longer, more uniformly thin nanowires. “After that, we’re going to make a fuel cell and demonstrate this technology,” says Li.

About the University of Rochester

The University of Rochester (www.rochester.edu) is one of the nation’s leading private universities. Located in Rochester, N.Y., the University gives students exceptional opportunities for interdisciplinary study and close collaboration with faculty through its unique cluster-based curriculum. Its College of Arts, Sciences, and Engineering is complemented by the Eastman School of Music, Simon School of Business, Warner School of Education, Laboratory for Laser Energetics, Schools of Medicine and Nursing, and the Memorial Art Gallery.

June 15, 2009 - 8:00 AM No Comments

AC Transit passengers enjoy smooth ride on hydrogen buses

AC Transit has found the solution to noisy, rumbling, polluting buses.

The public transit system, which serves Alameda and Contra Costa counties, has been using three hydrogen fuel cell-propelled vehicles since 2006. The buses that are part of the HyRoad pilot project have logged almost 170,000 miles and carried 400,000 people over the past three years.

Emitting only water vapor from tailpipes, the 40-foot vehicles have an electric drivetrain that eliminates jerky starts, and the lack of internal combustion engines means they run silently.

The program is expected to expand to 12 buses by next year, said Jaimie Levin, director of alternative fuels policy for the Bay Area’s third-largest transit agency.

The AC Transit program is costly. A fuel cell bus costs about $2.5 million versus about $400,000 for a diesel one. Plus, there are costs for hydrogen production. The program is funded through a variety of federal, state and local grants.

But the program is giving AC Transit — as well as other Bay Area transit agencies — vital information to help it plan for what might become a major future source of energy.

“There are no silver bullets. There need to be a range of options” to today’s gas-guzzling engines, said Levin.

June 15, 2009 - 7:11 AM No Comments

Hydrogen Midi Buses in North Rhine Westphalia

In the he German cities Bottrop and Gladbeck two low-floor fuel cell midibuses will be apart of regular public transport service by Vestische Strassenbahnen GmbH, a regional transit authority.

The midibus was developed by the German company Hydrogenics GmbH (a subsidiary of Canadian Hydrogenics Corporation), with financial support of the North Rhine-Westphalian government and the European Commission trought the HYCHAIN project.

According to Hydrogenics, there are now ten of such buses in operation throughout Europe. Coming up to the 2010 Essen World Hydrogen Conference, the rather modest fleet should grow substantially.

Deployment of the Midibuses is part of European project HYCHAIN MINI-TRANS.

Within the project, four EU regions in France, Spain, Germany and Italy are developing a technical platform for a range of fuel cell-powered vehicles.

The project’s aim is to demonstrate viability (technical, economic, and of public acceptance) of real-life deployment of fuel cell technologies and to establish the critical volume to trigger a steady reduction of production and operational costs.

An Air Liquide hydrogen station is refulling the buses at the Gladbeck headquarters of Hydrogenics.

Between refills, a midibus can keep going for around two hundred kilometres or nine hours of typical operation, carrying a maximum of 22 passengers.

It takes a while to reach the maximum range, as the buses currently run at a top speed of around 33 km/h. For more information please visit the HYCHAIN website

June 15, 2009 - 7:07 AM Comment (1)

PARIS AIR SHOW: Israeli Bluebird fuell cell UAV completes development

Israeli unmanned air vehicle manufacturer BlueBird has completed development of its fuel cell-powered Boomerang UAV, which will be on show here.

That will now be followed by the creation by 2010 of a fuel cell version of BlueBird’s Skylite UAV for an endurance of 7h. BlueBird uses polymer electrolyte membrane fuel cells to power its hydrogen fuelled UAVs. BlueBird says the Boomerang has a maximum take-off weight of 9kg (20lb) and can carry a 1kg payload. BlueBird president Ronen Nadir says the UAV has “an endurance of 9h” and is designed to operate at an altitude of 3,000ft (915m).

He adds that the fuel cells allow the Boomerang to reach 15.000ft. The company is looking for a payload that will fit the missions that Boomerang can accomplish while BlueBird may also develop one.

June 15, 2009 - 7:03 AM No Comments