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Wärtsilä has unique integrator role in FellowSHIP – a pioneering fuel cell technology project

viking-lady

The Viking Lady has been designed by Wärtsilä and is equipped with a complete, integrated Wärtsilä propulsion and power electronics system. Picture by Oddgeir Refvik.

Wärtsilä has been assigned overall responsibility for systems integration in the pioneering FellowSHIP project. Wärtsilä’s specially designed equipment is being used to integrate and create synergies between leading marine technology and state-of-the-art fuel cell technology. The equipment has been installed onboard the platform supply vessel ‘Viking Lady’ for extensive sea tests. The innovative solution is seen as being an important contributor in the development of environmentally sustainable marine propulsion systems.
The FellowSHIP project is a joint industry research and development project managed by Det Norske Veritas. It aims to develop and demonstrate hybrid fuel cell power packs, especially suited for marine and offshore use. The power pack will be used as an auxililiary power source on the ‘Viking Lady’, which is owned by Eidesvik Offshore, Norway. The ship has been designed by Wärtsilä Ship Design, and its main engines and power drives have also been supplied by Wärtsilä. Wärtsilä’s electrical & automation business unit in Norway has custom developed the power electronics needed to connect the fuel cell to the ship’s electrical network, and Wärtsilä has, therefore, the important role of being the systems integrator for the FellowSHIP project.
Wärtsilä’s electro & automation business unit specializes in designing and developing technologies related to electrical distribution, controls and power converter applications.
“For the FellowSHIP project, Wärtsilä has developed the power electronics, and the systems for regulating and distributing energy from the fuel cell to the electrical network. We have also delivered the distribution and control systems,” says Ingve Sørfonn, Project Manager and Director R&D, Wärtsilä Ship Power Technology.
In May, the 320 kW fuel cell, produced by MTU Onsite Energy GmbH, a member of the German Tognum Group, arrived at Stord in Norway. Here it has been integrated together with Wärtsilä’s technology, and tested. During this land testing all operational modes, shut down conditions, and dynamical behaviour have been tested and verified in accordance with the specifications.
The fuel cell technology is designed to increase efficiency and leads to a considerable reduction in emissions. Fuel cell technology of this power size has never before been installed in merchant vessels, and the highly innovative project is unique on a world scale. Wärtsilä has been involved in fuel cell technology since the mid-1990s and specializes in systems integration.
“Developing better and more environmentally friendly technologies for the marine industry and offshore market is a very important focus area for Wärtsilä. Wärtsilä invests heavily in research and development aimed at reducing emissions and improving fuel-efficiency. Being the systems integrator on what might potentially be the world’s most environmentally friendly ship, is very exciting for us,” says Sørfonn. “The vision for the FellowSHIP project is to develop a technology that makes a positive contribution to the environment, and which can be used in marine constructions. We have great expectations for the tests that will now be carried out at sea.”
The partners in the FellowSHIP project include Wärtsilä, Eidesvik, Det Norske Veritas and MTU Onsite Energy GmbH. The project is supported by the Norwegian Research Council, Innovation Norway, and the German Federal Ministry of Economics and Technology.
September 25, 2009 - 12:47 PM No Comments

GM’s Gen 2 Fuel Cell System Cuts Size, Weight and Cost

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System with 5th Generation Fuel Cell Stack Could Be Commercialized in 2015

Washington, D.C. — The second generation hydrogen fuel cell system in development by General Motors Co. is half the size, 220 pounds lighter and uses less than half the precious metal of the current generation in the Chevrolet Equinox Fuel Cell electric vehicle.

And the production intent fuel cell powertrain can be packaged under the hood in about the same space as a four-cylinder engine. It contains GM’s fifth-generation fuel cell stack, which could be commercialized in the 2015 time frame.

“The improvements the team has been able to achieve are remarkable,” said Charles Freese, executive director of GM Fuel Cell Activities. “Hardware mechanization has been dramatically simplified, which will help reduce cost, simplify manufacturing and improve durability.”

Hydrogen-powered fuel cells are a few years away from widespread commercial use because of the need for additional investment and partnership, along with expanded availability of hydrogen fueling stations.

“GM has invested more than $1.5 billion in fuel cell technology and we are committed to continuing to invest, but we no longer can go it alone,” Freese said. “As we approach a costly part of the program, we will require government and industry partnerships to install a hydrogen infrastructure and help create a customer pull for the products.”

Through Project Driveway, a demonstration fleet of more than 100 hydrogen-powered fuel cell electric Chevrolet Equinox midsize crossovers has amassed more than 1 million miles of every-day driving by ordinary citizens, celebrities and others since late 2007.

In recent weeks, a consortium of the German government and leading industrial companies has announced plans to build up to 1,000 hydrogen fueling stations by 2015, about the time several automakers expect to have hydrogen fuel cell vehicles for sale. Earlier, a group of 13 oil and gas companies in Japan announced similar plans.

“ Failure to act will insure the U.S. cannot meet its long-term fuel efficiency and greenhouse gas reduction objectives,” Freese said. “We know what needs to be done. Now is the time to get started.”

September 25, 2009 - 8:00 AM No Comments